Machine Operations Training

1. Introduction
   • Flow of Manufacturing Process
   • Job Procurement – Bidding Process
   • Determining Most Efficient Way to Produce Product
   • Factoring:
     • Material Cost
     • Scrap
     • Fixtures and Tooling
     • Programming Cost
     • Set-Up Time
     • Machining Time
     • Reloading Time
     • Frequency and Extent of Part Inspection
     • Document Preparation (Monitor Sheet)
     • Packing and Moving Part from Station to Station
2. Pride in Workmanship
   • Every Job Affects Another
   • Concept of Employees as Customers
   • Value Added Concept
   • Cost and Ramifications of Poor Quality
3. Drawings, Views, Dimension & Tolerance, and Features
   1. Engineering Drawings
      • Assembly and Detail Drawings
      • Title Block
      • Tolerance Block
      • Revision Block
      • Dimension and Tolerance Defined
      • Local and General Notes
      • Alphabet of Lines
   2. Multi-View Drawings
      • Orthographic Projection
        • Principal Views – How Derived and Arrayed
        • Angles of Projection
        • Auxiliary Views
        • Partial Views
        • Enlarged Views
      • Drafting Conventions
        • Line Precedence
        • Break Lines
        • Drawing to Avoid Foreshortening Part Features
   3. Sectional Views
      • Purpose
      • How Obtained
      • Cutting Plane Lines
      • Section Lines
      • Applicable Drafting Conventions
   4. Dimension and Tolerance
      • Dual Dimensioning
      • Angle Dimensioning
      • Tolerancing Methods
        • Limit
        • Plus and Minus-Bilateral, Unilateral
      • Calculating Upller and Lower Limits of Dimension
      • Tolerance Stack Up
      • Practice Exercises
   5. Part Features
      • Additional Part Features Introduced
      • Drawing Symbols
4. Safety
   • OSHA
   • PPD Alpha Code
   • Hazmat Info - Color Numeric Code
   • Right-to-Know (MSDS) Stations
   • Eyewash Stations
   • Workmen's Compensation
   • Lockout/Tagout Procedure
   • The Supervisor's Role
   • Safety Tips When Using:
     • Shop Air
     • Combination Wrenches
     • Allen Wrenches
     • Files
     • Deburring Tools
     • Milling Cutters
5. Material Handling
   • Preserving Your Work
6. Measuring Instruments
   • Cleaning and Checking Before Use
   • Limit of Resolutions/Discrimination
   • Rules
   • Dial Calipers
   • Outside Mics
   • Micromete Depth Gauge
   • Dial Indicators
   • Surface Plates
   • Jo Blocks
   • Height Guages:
     • Dial
     • Digital
7. Meausring Instruments (Continued)
   • Measuring Inside Diameters
   • Indirect
     • Telescope Gauge and Mic
   • Direct
     • Inside Mic
     • Intrimic
     • Pin Gauge
     • Thread Pitch Gauge
   • Go-No Go Gauges
     • Snap
     • ID
     • Thread
     • Plug
8. Machine Shop Langauge
   • CNC Machines in the Shop
   • Materials to be Machined
   • Selected Terms from Glossary
   • Coolants
   • Common Hand Tools
     • Hammers - Ball Peen, Rawhide, Rubber, Dead-Blow
   • Vise
   • Parallels
   • Reamers
9. Cutting Tools
   • HSS
   • Carbide (Solid)
   • Carbide (Indexable)
   • Turning Tools:
     • Single Point (LH, RH)
     • Threading
     • Knurling
   • Milling Cutters
     • Flycutter
     • End Mill - 2 Flute, Multiple Flute, Ball
     • Dovetail
     • T Slot
     • Slitting
     • Contour